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Falcon SG Series Online Uninterruptible Power Supply (UPS) Plus 800 VA to 6KVA – When only the best will do

Reviewed by Robert Pritchett

Falcon Electric, Inc.    

5106 Azusa Canyon Road

Irwindale, California 91706   

Phone:  800-842-6940 (toll-free in the U.S.)

626-962-7770

Fax:626-962-7720

http://www.falconups.com/

Two-Year Warranty

List Prices: http://www.falconups.com/pdf/price%20list%20only.pdf

UPS Selection Guide: http://www.falconups.com/ups_table.htm

Online Selection Guide: http://www.falconups.com/selection-guides/online-ups-selection-guide.htm

Voltage and Frequency Converter Selection Guide:

http://www.falconups.com/selection-guides/frequency-converter-quick-selection-guide.htm

Software: http://www.falconups.com/software.htm

Communications Interface Guide: http://www.falconups.com/selection-guides/communications-interface-guide.htm

Tutorial: http://www.falconups.com/pdf-04-2004/sbs_ups_tutorial.pdf

SG Series UPS Plus Brochure: http://www.falconups.com/pdf-04-2004/sg-brochure.pdf

Owner's Manual: http://www.falconups.com/SG1-3K%20USERS%20MANUAL.pdf

Strengths: Power conditioning and strong UPS system. Falcon units are industrial grade products, built like tanks, and as reliable as it is humanly possible to make them. Excellent reputation.

Weaknesses: Power Management Software is not Mac-friendly. Fans are incredibly loud.

Introduction

"Protect mission-critical applications and sensitive equipment from damaging high voltages with a Double Conversion Online UPS. This type of UPS converts the incoming utility alternating current (AC) to a filtered and regulated direct current (DC) and electronically regenerates a clean, new and tightly regulated AC source for use by your sensitive equipment. The double conversion technology removes utility voltage sags, high voltage transients, noise, frequency shifts and most forms of power pollution. Low cost Off-line and Line-interactive UPSs can’t even come close to offering this level of protection."

 

http://www.falconups.com/pdf/Rolling%20blackouts-online-UPS-article.pdf

 

"Known for their robust capabilities in mission critical applications, the SG and SSG Series were put to the test during a recent California storm that resulted in a power blackout at the Chaos Manor.

 

“When the big rains came to Los Angeles, we had power outages,” Jerry Pournelle recalls. “The big one happened in the middle of the night. I happened to be working at the time. All of my major computer systems are protected by Falcon UPS boxes. First the lights blinked several times. Then they went off for about half a minute and returned. Finally they went off and stayed off. None of this had any effect on my computers: my online connections remained intact. There were no glitches whatsoever.

 

“I thought they might come back, but after several minutes I decided to shut down my computers in an orderly manner. This was no problem at all. I was now listening to a chorus of chirps as my Falcon UPS boxes complained bitterly that they had no input power. I went around to each and shut it down. Pushing a single button did the trick. Now all was quiet, and dark. Hours later, when the power returned, the Falcon UPS boxes woke themselves up. In half an hour, computing at Chaos Manor was back to normal.”

 

"Falcon’s SG and SSG Series feature a true regenerative double-conversion On-line design to provide the highest level of protection against the widest spectrum of power problems. Auto restart, a comprehensive front panel user interface, site wiring indicator and built-in surge protection make these UPSes some of the most robust on the market today. Special models feature a unique voltage/frequency converter option for worldwide applications, working well in harsh environmental conditions where there is poor frequency input. Both the SG and SSG Series are able to provide a continuous, clean, tightly regulated power source from the most polluted incoming AC power, acting as electronic firewalls between incoming “dirty” power and sensitive micro-processor-based computers and automated systems found in industrial environments."

 

"With an on-line UPS, there's never a worry about whether the unit will switch to battery during a power failure, because the connected equipment is driven by the battery 100% of the time. There are also no worries about spikes, surges, and other artifacts of utility power, because the connected equipment never sees utility power directly. Instead, the dirty utility power is used only to charge the battery, which drives the connected load."

 

What I Learned

I received the 1000KVA, 700Watt, SG1K-1T, 38-pound double-conversion online UPS unit for review. The list price is $680.

 

You do not want one of these things under your desk if you want to be able to hear at all. These are server-room items and the server room better be sound-proof.

 

You get real used to quiet with Macs. I'd forgotten what it was like to be in proximity to very loud fans in computer equipment environments.

 

Frankly, I think the fan system is over-rated. These devices should be smart enough to drop the windflow and be proactive – unless these units are designed to run hot. If that is the case, they need o be redesigned along the "green environment" think. A variable windspeed indicator/auto-adjustor would be nice.

"In an Online UPS, the batteries are always connected to the inverter, so that no power transfer switches are necessary. When power loss occurs, the rectifier simply drops out of the circuit and the batteries keep the power steady and unchanged. When power is restored, the rectifier resumes carrying most of the load and begins charging the batteries, though the charging current may be limited to prevent the high-power rectifier from overheating the batteries and boiling off the electrolyte." Wikipedia

 

"The true advantage to the on-line UPS is its ability to provide an electrical firewall between the incoming utility power and your sensitive electronic equipment."

We have really dirty power here (Richland, WA) due to occasional popping/blowing transformers that are nearly 60 years old, new construction and new housing that taxes the heck out of an over-age energy distribution system that can't really handle the load.

 

Note: Don't plug laserjet printers into a UPS, because of the fuser heater units.

If you can access the units via DSL, then you can monitor these systems from literally anywhere in the world. 

 

"All SG Series models have continuous duty inverters and support the addition of optional external battery/charger packs. With a factory modification and the addition of an external input transformer, SG Series models can be configured for use as voltage and frequency converters." That is why there is a "Plus" in the title of this UPS.

 

"With the supplied UPSILON® software, all SG Series UPS models support unattended shutdown, management, data logging, and self-diagnostics. The software supports MS Windows® 95, 98, NT, 2000, 2000 Server, ME, XP, Novell Netware® 5 & 6, LINUX and FreeBSD. UPSILON for UNIX supports most popular UNIX platforms and OS versions." The Mac OS X just isn’t popular enough yet. The closest I've found is the FreeBSD version with the User Manual from 2002 and developed by Mega System Technologies -  http://www.megatec.com.tw/Download.htm#UPSilon.Manual for FreeBSD 1.0 and 2.0.

 

Why an online UPS?

  • Full Generator Compatibility - Double Conversion Online technology will take the dirtiest generator input and convert it into clean, computer grade power. Off-line and Line-interactive models will pass the noise and frequency shifts through to the connected equipment.
  • International Frequency Conversion - Because this type of UPS generates a completely new AC output, some online units may be configured for 50Hz input, 60Hz output or the reverse. This cannot be done with any of the Off-line and Line-interactive products.
  • Longer Battery Runtimes - Most Off-line and Line-interactive products will only provide a limited battery backup time of a few minutes, while online products typically offer optional battery packs that can increase the runtime up to several hours.
  • Input Power Factor Correction (PFC) - All Off-line and Line-interactive UPS products on the market today do not offer input power factor correction. What does input PFC do? Simply stated, it is an electronic circuit that puts the incoming AC voltage and current in phase, irrespective of the connected equipment. This reduces the amount of input current required to operate the UPS and any connected equipment.

Conclusions

If you live in a dirty power environment and you are using 3 or more pieces of sensitive electronics (computer systems, network deices, etc.), this is a good solution for a dedicated communications and equipment room. This would not be a good solution for an in-office environment where people work all day. The decibels on this gear is too high.

 

And if you work in a Mac environment, tweaking the remote monitoring software can be done on the UNIX side of a Mac.

 

Other Reading

http://en.wikipedia.org/wiki/Uninterruptible_power_supply